BENTELER receives a customized transport system for large goods carriers in confined spaces

03.12.2024 - Grenzebach developed and implemented customer-specific superstructures and charging stations for the automotive supplier's automated intralogistics.

  • Grenzebach developed and implemented customer-specific superstructures and charging stations for the automotive supplier's automated intralogistics.
  • Tight space conditions and very large product carriers required a high degree of adaptation to the individual situation.
  • By working together as partners, Grenzebach quickly developed and implemented a suitable concept with the customer.

 

 

HAMLAR/Germany. The BENTELER Group is a global supplier of vehicle components to the automotive industry. For BENTELER, efficient material planning, a reliable material flow, and the digitalization of value creation processes are essential. The company was therefore looking for an automated solution for its intralogistics. The goal was to combine different systems and processes within one production line and to be able to transport goods without forklift trucks from A to B. During this project, BENTELER faced the challenge of transporting heavy goods carriers with very large dimensions in a very confined space.

BENTELER receives an intralogistics solution from Grenzebach
Grenzebach is a top supplier for BENTELER
Grenzebach's intralogistic solution fullfills BENTELER's expectations

Grenzebach developed a customized system with individual superstructures and charging stations due to the manufacturer-specific dimensions of the goods carriers. Not only does this take into account the specific dimensions of the goods carriers, but it also considers the spatial conditions and, at the same time, fully exploits the advantages of the vehicles in terms of speed and maneuverability.

BENTELER found the right supplier

Choosing the right supplier was very important to the automotive supplier, who would also be a long-term and reliable partner for the company in future projects. Due to the special circumstances, BENTELER also wanted the potential supplier to get a first-hand impression of the situation on-site.

"We contacted over ten suppliers, and in the end, Grenzebach won the contract with a convincing technical concept and personal commitment. We are still absolutely behind this decision today,” says Alexander Gerendt, Project and Production Engineer Plant, BENTELER Group.

Grenzebach surveyed the conditions at the location in advance

Grenzebach surveyed the conditions at the location before the project was awarded to develop a technically convincing concept. As a result, BENTELER and Grenzebach always understood what worked and what needed to be improved in the existing infrastructure. BENTELER supplied a rough layout of the production hall during the planning phase. Based on this and the on-site appointments, Grenzebach was able to examine the envelopes, the accessibility of the individual stations, the routes, and possible obstacles. Grenzebach has equipped the vehicles with customer-specific, specifically designed superstructures for the special dimensions of the goods carriers. Grenzebach thoroughly tested these in advance and customized the charging stations.

In the first project phase, bidirectional L1200S vehicles were installed. At the same time, BENTELER received the Fleet Manager as a control system, a role-rights system, and extensive training on using the systems. In the second project phase, the omnidirectional OL1200S vehicles expanded the BENTELER fleet. Further vehicles were supplied in the third phase.

Convincing and future-proof result

Grenzebach has combined tight spaces and oversized goods carriers with individual solutions. By working together as equal partners, a suitable concept was quickly developed and implemented with the customer. BENTELER is already working on new automation projects and has ordered further vehicles. Grenzebach will continue to provide the customer with advice and support as a strong journey partner.